Pfauter PE-500AW

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CNC Gear Shaper For Sale

There are two of these identical machines available. These machines have been recontrolled by MTB in 2006 with the Fanuc 16i-MA CNC and all Fanuc Alpha drives and motors. They have two position ring loaders and an 8 station magazines. The software allows automatic stock division and fully automatic hobbing of close gap double helical gears. All programming is done via MTB's conversational system.

Specifications

Manufacturer: Pfauter
Model:
PE-500AW
Max Dia. Gear: 19.69 "
Max Diametral Pitch: 2.54
Horz/Vert: Vert
Dimensions: 5000x4700x2900mm
Weight: 12000kg
Control: CNC (Fanuc 16i-MA)

Year of Manufacture: 1990
Year of Recontrol: 2006  

Description:
This machine is being offered in recertified condition. We can also offer it with a full rebuild or recontrol (Call for details). All recertified machines are fully cleaned. All moving slides, spindles and parts handling systems are inspected for problems. Any gibs or adjustable backlash systems are adjusted to the best possible settings. All hydraulic, coolant, lubrication and pneumatic systems are checked for proper functionality and leaks. All filters are replaced. All worn hoses, broken cables, connectors, buttons, lamps and wires are replaced. All guarding is installed and checked. All machine cycles are tested. Parts are cut to verify the machine capability. Charts from the test cutting are documented for your viewing.

Mechanical Specifications:
Number of CNC controlled axes: 6 X, Y, Z, A, C, U
Number of CNC controlled spindles: 1 B

Pitch rating: 2.54 DP 10 Mod 
Maximum workpiece diameter: 19.685 in 500 mm 
Maximum axial travel: 15.748 in 400 mm 
Worktable diameter: 17.717 in 450 mm 
Table bore diameter: 4.921 in 125 mm 

Maximum radial center distance: 13.780 in 350 mm 
Minimum radial center distance: 1.575 in 40 mm 
Minimum axial height from table top: 12.205 in 310 mm 
Maximum axial height from table top: 28.150 in 715 mm 

Worktable: Starts 1
Rapid traverse speed of table: 24.0 RPM 8640 deg/min 

Maximum hob diameter: 7.559 in 192 mm 
Maximum hob length: 9.843 in 250 mm 
Maximum tangential distance: -10.866 in -276 mm 
Minimum tangential distance: -3.386 in -86 mm 
Maximum hob shift travel: 7.480 in 190 mm 
Taper in hob spindle: ISO #50

Maximum swivel angle: -30 deg 145 deg 
Hob speed range (Infinitely Variable): 90 to 450 RPM 
Hob Spindle Power: 29.5 HP 22 kW 

Rapid traverse radial: 78.740 in/min 2000 mm/min 
Rapid traverse axial: 59.055 in/min 1500 mm/min 
Rapid traverse tangential: 118.110 in/min 3000 mm/min 
Rapid traverse speed of table: 24.000 RPM 8640 deg/min 
Rapid traverse double gripper: 8.333 RPM 3000 deg/min 

Length: 196.850 in 5000 mm 
Width: 185.039 in 4700 mm 
Height: 114.173 in 2900 mm 

Machine Weight (Approximate): 26455 lbs 12000 kg 
Plant power: 460 VAC 60 Hz 

Features:
Tailstock with pressure adjustment
Power clamping with pressure adjustment
Hydrostatic Worktable
Integral Coolant Tank
Cutting Oil Chiller System
Mist Extractor
2 position servo controlled double gripper
8 Station part magazine
Hydraulically unclamped hob arbor
Hydraulically unclamped outboard bearing
CAT 50 Spindle Taper
Fullly enclosed guarding around machine 

Controls:
Fanuc 16i-MA CNC
Fanuc Alpha Series Drives and Motors

Base Software:
Three passes (same or alternating directions)
Inch / Metric switchable
Incremental shifting by part count
Crowning with high point offset capability
Taper compensation
Axial or radial/axial cycles
Radial only cycle
Programmable dwell
Automatic overtravel and approach calculations
Auxiliary function selection (tailstock/clamping seq.)
Tool offsets for quick size changes
Multiple program storage and retrieval
Automatic Stock Division
Sequential Double Helical (with same hob)

Optional Software:
Custom cycles available upon request

Machine Includes:
30 Day return warranty on the machine
Chip Conveyor
Full set of leveling wedges
One 1.5" hob arbor and nut
Two copies of the operations manuals
Two copies of the maintenance documentation

Optional MTB Recertification Program
Hob head will be checked for problems
Work table drive system checked for problems
Hydraulic system drained and cleaned
All filters changed
Polycarbonate guarding windows will be replaced
Machine will be thoroughly cleaned
All cycles will be tested and verified as fully functional
All worn hoses replaced
All broken electrical wires and cables will be repaired
All defective controls will be replaced or repaired
All features will be tested and verified as fully functional
Coolant system checked for problems
Coolant tank and chip collection system cleaned
All axes checked for accuracy and repeat-ability
Machine geometry checked and recorded
Sample parts will be cut if requested